ANIMAL WELFARE PROGRAM | ||
AW-SOP-000: ANIMAL WELFARE MANUAL TABLE OF CONTENTS | ||
Revision No. 2 | Revision Date: 10/12/2022 | |
Replaces: | Revision Date: 5/19/2019 | |
Prepared by: | Ben Pitman |
AW-SOP-# | Title |
Company Policy & Employee Code of Conduct | |
PF 001 | Company Policy & Employee Code of Conduct |
PF 002 | Animal Welfare Management |
PF 003 | Training Caretakers |
PF 004 | Animal Health Plan |
PF 005 | Standard Operating Procedures (SOPs) |
PF 006 | Action and Management Plans |
PF 007 | Euthanasia & Culling |
PF 008 | Cleaning and Sanitation Plan |
PF 009 | Waste Disposal Plan |
PF 010 | Emergency Response Plan / Disaster Response and Recovery |
PF 011 | Ammonia Monitoring |
PF 012 | Litter Maintenance |
PF 013 | Feed and Water |
Biosecurity & Sanitation Plans | |
PF 014 | Biosecurity Plan, Structural/Access |
PF 015 | Biosecurity Plan, Operational |
Housing | |
PF 016 | Thermal Environment & Brooders |
PF 017 | Ventilation & Environmental Controls |
PF 018 | Lighting Program |
PF 019 | Gait Scoring |
Catching and Transportation | |
PF 020 | Training of Catch and Transport Crews |
ANIMAL WELFARE PROGRAM | ||
AW-SOP-000: ANIMAL WELFARE MANUAL TABLE OF CONTENTS | ||
Revision No. 2 | Revision Date: 10/12/2022 | |
Replaces: | Revision Date: 5/19/2019 | |
Prepared by: | Ben Pitman |
Emergency Contacts |
Emergency Trucking Procedures |
Company Policy
The company policy must be available to all workers, in their native language. Workers must understand their responsibilities under, the Company Policy, which must include as a minimum:
Emphasis of the company’s commitment to providing an environment which promotes high standards - of animal welfare;
The company has implemented a “zero-tolerance” policy which states that kicking, throwing, yelling at, purposefully scaring, and upon the discretion of the company, these actions are grounds for immediate dismissal; and
The company has implemented an animal welfare “whistle blower” policy that protects employees who report animal welfare issues.
This pertains to all Pitman Farms and contract grow-out ranches Employee Code of Conduct
All personnel are expected to handle the broilers in a positive and compassionate manner at all times.
Each worker has the responsibility for, and is expected to contribute to, upholding high standards of animal welfare at all times as each performs his or her duties.
In addition to the worker’s assigned duties, each worker must also be aware that the basic requirements such as adequate feed, water, lighting, ventilation, temperature control, and biosecurity must be provided to the broilers at all times, and a supervisor must be notified if any of these basic necessities is lacking.
All personnel must have access to the Animal Welfare Incident Report or a similar company document and must be instructed to complete and submit this document whenever they observe incidents related to animal welfare that cause them concern.
Documentation: It is the responsibility of all Pitman Farms management to provide adequate training and documentation. The employees and Contract ranches are responsible for enforcing the program in their areas of responsibility
Confidential Hotline
1-844-3PITMAN or 1-844-374-8626
All Employees:
You play a valuable role in not only supporting but defending our values of:
Excellence
Honesty
Quality
Service
People
We have created a confidential toll-free Hotline for the reporting on any concerns:
Safety
Food Safety
Fraud/ Theft
Environmental Issues
Potential Workplace Violence
Intentional Abuse of Chickens or Turkeys
Thank you for your continued support.
Para todos los Empleados:
Usted juega un papel valioso en no solo apoyar pero defender nuestros valores de:
Excelencia
Honradez
Calidad
Servicio
Personas
Hemos creado una Linea Directa gratuita confidencial para que reporte cualquier problema en:
La Seguridad
La Seguridad Alimenticia
Fraude
Asuntos Ambientales
Posible Violencia en el Lugar de Trabajo
Abuso lntencional de Polios o Pavos
Gracias por su apoyo.
Management
The Pitman Poultry Farms Corporate Animal Welfare Committee includes:
Richie King (CEO)
Terry Thompson (Live Operations Director)
Ron O’bara (Broiler Processing Plant Manager)
Maritza Rodriguez (Director, Human Resources)
Ben Pitman (Animal Welfare, Officer)
This committee will meet biannually, or as needed, to discuss current animal welfare (AW) issues, give general direction to the AW program, and review AW policy and audit results. The AW Officer will serve as the chairman of the committee. The AW Officer will be responsible for facilitating committee meetings and general oversight of the program. Each production facility has specified management personnel who are responsible for performance of the program in that department.
Responsibilities
Live Operations Manager – chicken, duck, geese and turkey
Responsible for all live operation programs, including farm care: broiler, breeder, live haul, and hatcheries. This manager will ensure that the standards of bird care are maintained throughout and regular evaluations are performed. The Live Operations Team and HR will ensure that AW training is being conducted and documented regularly. This includes training growers and hatchery employees for all poultry, to be conducted by managers in those departments. Live Operations Manager will ensure that all farms have the proper and necessary equipment and housing agreed-upon to meet the standards in poultry care. Live haul may also be reviewed to ensure that training is being conducted with catch crews to ensure that all birds are being handled with the highest regard to animal welfare from the farm to the holding sheds at processing plant.
Broiler Processing Plant Manager
Responsible for all plant aspects of the program, including live haul and the arrival of the birds to the production facility. This includes live haul, birds in holding sheds, and through first processing. Manager will work with Quality Assurance Manager and Processing Supervisors to ensure the highest standards of bird care are maintained throughout the plant. Frequent program audits will be completed on a regular basis to ensure that the standards are being maintained. These reviews include catching, transportation to the plant, live haul cages, and trucks entering holding sheds through first process.
Human Resources (HR)
Responsible for ensuring training materials are available and current. Training records will be completed and current with Animal Welfare Training and new hire training and documentation will be completed before handling life animals. Any and all welfare incidents or issues involving employees will be handled through the HR Management.
Pitman Family Farms growers/caretakers must understand their job responsibilities and the affects that they have on the birds. It is imperative that growers understand the basic behavior of turkeys and are able to recognize signs of good health.
Behavior of Turkeys
Normal behavior of turkeys
Activity in the house
Even spread of birds eating, drinking, resting or moving about the house
Abnormal behavior of turkeys
No activity
No eating, drinking, resting or moving about the house
Abnormal gait/inability to move
Excessive activity
Birds are very loud
Bird handling
Avoid sudden movements to reduce stress
Follow animal welfare guidelines
No yelling, throwing, kicking, purposely scaring or other acts of abuse
Catching
How to catch and pickup
Carrying birds
Prevent piling
Deviations from normal activity
Decrease in feed consumption
Decrease in water consumption
Abnormal vocalization
Abnormal respiratory sounds
Physical and Environmental Requirements of turkeys
Feed
Nutritious and free from contamination
Available at all times (except 8 hours prior to loading)
Water
Available at all times (except prior to loading)
Ventilation and air quality
Provided to meet or exceed minimum ventilation standards for bird age
Recognize the signs of common disease
Contact Technician when these signs are present
Increased mortality
Decrease in feed and water consumption
Abnormal respiratory sounds (coughing)
Lack of normal movement/activity in the house
Excessively wet litter without mechanical malfunction
Diarrhea
Litter management
Dry litter
Poor litter management results in animal welfare issues
Difficulty walking
Paw pad lesions
Breast blisters
Caring for turkeys
Air quality
Ammonia should not reach 20 ppm
Temperature
Chicks can’t regulate their own body temperature, floor temperatures are important
Ideally 84-86 degrees
Water
Fresh supply of water
Water should be reachable with minimal effort
Water should be a comfortable temperature
Feed
Feed within reach
Can’t start chicks on pelleted feed
Blood Testing
Gather supplies you'll need.
Safe methods of handling the bird to prevent unnecessary stress or possible injury to the animal.
How to safely extract blood from bird.
How to store and ship the sample for testing.
Vaccination
Gather supplies you'll need
Prepare vaccine to be administrated.
Administrate vaccine the correct method.
Health scoring
Birds that cannot reach feed and water must be euthanized
Culling of Pitman Family Farms birds will be for the following bird health issues:
Stunted: birds significantly smaller than the majority of birds in the house, resulting in the bird being unable to comfortably reach feed and/or water
Lameness: Birds unable to walk comfortably; they appear down, ruffled feathers, unwillingness to eat or drink
Sick: birds exhibiting signs of illness
Predation: Birds harmed by predators
Euthanasia
Birds must be euthanized using Pitman Family Farms approved method
Pitman Farms employees are to use rapid cervical disarticulation
Refer to SOP on removal, culling, and euthanasia
Equipment operation
Recognizing and performing normal operation
Equipment is free from defect
All equipment should be operated as per the manufacturers’ specifications
Routine maintenance
Maintenance should be performed per manufacturers’ specifications
Notify Technician if equipment is in need of repair
Signs of malfunction
Equipment is not operating per manufacturers’ specification
Emergency Response Plan
Immediate emergency (fire, serious injury) dial 911
Contact Technician
Animal Health Plan (AHP)
Objectives: Responsibly raised poultry without exposure to antimicrobials or synthetic chemicals per consumer demand and associated labeling claims
Guidelines:
Hatchery
Maintains healthy parent (breeder) stock in accordance with National Poultry Improvement Plan (NPIP) certification
NPIP status of Salmonella typhoid, Salmonella enteritidis, Mycoplasma gallisepticum, Mycoplasma synoviae, and Avian Influenza monitored
Flocks are tested regularly for NPIP compliance
Maintains satisfactory, sanitary conditions throughout hatching process
Supplies chicks of uniformed size, hatched within 10-14 hours of each other, per flock
Feed Mill
FDA certified or following established GMPs
Organic certified (applies to certified organic flocks only)
Diet developed in conjunction with Pitman Family Farms-Flock Nutritionist
Specific diets for specific aged birds
Starter 1
Starter 2
Grower
Finisher 1
Finisher 2
Diet developed in accordance with guidelines provided by the most recently published National Research Council (NRC) standards
Only organic certified or accepted ingredients are used in ration composition (applies to certified organic flocks only)
Growth promoters are not used as additives to the feed in the stated formulation for the stated producer
In-feed antibiotics or anti-parasitic agents are not used in the stated formulation for the stated producer, except and unless for therapeutic reasons as prescribed by an attending veterinarian and as documented in the Animal Health Plan
Ingredient lists
Mixing procedures
Analysis records
Signed affidavit assuring organic, antibiotic-free, and/or vegetarian diets are being manufactured for Pitman Family Farms
Grower
Adhere to site prep protocols
Cleanout
Sanitation
Maintenance
Down time
Adhere to brooding protocols
Temperature
Lighting
Ventilation
Feeding/watering (Pitman Family Farms’ protocols)
Adhere to grow-out protocols
Temperature
Lighting
Ventilation
Feeding/watering (Pitman Family Farms’ protocols)
Exclusively cage-free reared birds
Walk through and observe entire flock twice daily
Identify sick/unthrifty birds
Cull as needed using Pitman Family Farms approved euthanasia techniques
Treat as directed by Pitman Family Farms protocols and record specifics
ABF/Organic Treatment
Treatment used
Condition treated
Duration of treatment
Antimicrobial treatment
Veterinary prescription protocol on file and followed
Treatment used
Condition treated
Duration of treatment
Marketing ticket clearly identifies as “conventional flock” at catch/transport
Remove dead birds
Monitor equipment
Company
Provide training and resources associated with successful production of ABF/Organic birds
Biosecurity
Animal welfare
Disease recognition
Provide technical support throughout production cycle
Equipment maintenance and trouble shooting
Husbandry and flock management
Scheduling
Chick delivery
Catch crew
Additional site visits and audits
Biosecurity
Employee protocol training
Supplies
Audits
Flock health
Training
Treatment protocols
ABF/Organic
Judicious Use of Antimicrobials for Poultry Veterinarians
Post-mortem examinations
Pre-processing carcass sample testing
Internal audit of production records and protocols annually, at minimum
Disease Recognition and Response
All producers with responsibilities to farm animals must have a plan in place to address a disease outbreak or suspected disease outbreak
Establish acceptable thresholds for your farm (e.g. mortality rate in a specific time period, unexplained changes in water and food, loss of body weight or slow gain, etc.)
Establish a clean action plan for each threshold or trigger that include all steps and protocols you would follow (e.g. contact a veterinarian, self-quarantine of farm, animal isolation, etc.)
Livestock and poultry must not be implanted or injected with any growth hormone/growth promoter or fed antibiotics (except ionophores) or fed beta-agonists for the purpose of boosting growth or feed efficiency
NOTE: Treatment must never be withheld to maintain an antibiotic-free production policy. Animals must be appropriate treatment, including antibiotics, if prescribed by the flock veterinarian, regardless of antibiotic-free production policy.
Note: The following table (Table 1) has been completed with the minimum response plan options. In addition to this, Pitman Family Farms may specify other protocols to follow.
Table 1. Animal Health Response Plan
Trigger for Investigation | Response Plan Options |
An unexplained increase in mortality Mortality >0.5% in 24 hour period Mortality >1% in any given week | - Diagnostics – lab and/or veterinarian |
Onset of clinical signs of disease such as reduced activity, huddling, cough, watery eyes, diarrhea, lameness, weakness or paralysis |
|
An unexplained change in feed/water consumption |
|
Table 2. Treatment Protocols
Signs you look for | Treatment protocols | When would a vet or other expert be contacted? |
Salmonella | - May observe diarrhea - May see an increase in mortality | -All in/All out -Maintenance of gut health:
Use uninfected parent stock - Cull | - Confirm by lab culture |
Mites | -Feather loss or scratching -skin irritation | - Diatomaceous Earth | |
Respiratory Disease* ILT, IBV, AI, NDV, Air Sacculitis/mycoplasma | -Respiratory distress/difficulty breathing -May observe an increase in mortality | -Vaccinate if unable to clean out and vaccine available -Utilize unaffected chicks -Strict biosecurity -All in/all out -Improved ventilation -Reduced litter moisture | - Confirm by lab submission or serology |
Lameness | paralysis sick bird (bird reluctant to walk but also showing clinical signs of illness – watery eyes, diarrhea etc) angular leg | cull and further investigate cause (e.g. feed error, botulism, Marek’s Disease) treatment with appropriate antibiotic under supervision of vet | - For all possible causes, contact vet if > 1% of flock affected |
deformities infectious arthritis (joints feel warmer than rest of leg) | prevent by good litter mgt and low ammonia which reduces chance of foot pad dermatitis and hock | ||
rickets (will affect a greater number of birds and present relatively quickly; birds walk gingerly and/or stand up take a few steps and sit down.) birds laying on hocks | burns Supplement with vitamin D or general vitamin supplement and observe for improvement for 3 days | ||
(kinky back) | |||
General health/gut health maintenance |
|
** ILT = Infectious laryngotracheitis; NDV = Newcastle Disease; IBV = Infectious Bronchitis; AI = Avial Influenza; C&D = Cleaning and Disinfection
SOPs must be available at the main office in regularly updated comprehensive written instructions, in worker’s native language, relating to daily, weekly, and monthly activities and procedures including but not limited to:
Inspections of equipment (feed and water systems)
Daily monitoring of ventilation settings/rates
Maintenance and management of litter
Monitoring of lighting program
Biosecurity protocols
Maintenance and testing of Auxiliary Power Supply
Maintenance and testing of Alarm Systems
Maintenance and testing of Automatic Ventilation Systems
Pitman Farms housing will be inspected twice daily to ensure acceptable conditions are present at all times.
Feed
Provide an approved automatic feeding system with a feed bin that has the capacity to hold feed for the house for at least three days at market age. (Automatic lines should provide for a minimum of 55 birds per pan or 175 birds per D-K bucket type feeder.
Feed will be distributed evenly throughout system
Supplemental feed will be in houses until birds are at least 1 week of age. Pans will be topped off daily (either by hand feeding or chick mates)
Grower will closely monitor quality of feed and any contamination will be removed immediately
Documentation of feed:
Grower will record feed deliveries and maintain feed tags with flock documents
Feed tags will list concentrates and additives
Feed Quality
Grower will maintain a feed inventory library of two samples per delivery
In the event of contaminated or poor quality feed, a sample will be tested
Water
Water Supply
Water will be made available to turkeys at all times except immediately before being caught and transported for processing
Drinkers are available and distributed evenly throughout house
Water Pressure
Water pressure will be adequate for the age and size of the birds in that house
Pressure will be evaluated daily to ensure that the water is evenly distributed from the front to back of the house, while not getting the litter wet
Water Sanitation
Lines will be flushed at minimum once per flock
Equipment
Feeding equipment
Chain and track feeders should run with time clock
Auger feeding systems dispersing feed evenly
Feed pans and tubes not have any holes, leaks, or missing parts
Sensors activate system to run feed when pans are low
Watering equipment
Regulators have no leaks or air locks
Water lines are not leaking, broken, or bent
Drinkers are dispersing water evenly
Site tubes are cleaned with lids and pressure indicator ball
Foggers are not leaking
Heaters
Heaters are burning evenly
Pipes are not leaking, cracked, or bent
Heaters are not throwing flames or excessive heat from cage
Fans
Fans have proper belts around pulleys and running smoothly
Fans are running according to set times and temperatures on controllers and run clocks
Controllers and Timing Clocks
Controllers are synced with all equipment and controlling in accordance with the program
Temperature Sensors
Sensors are reading accurately
Sensors are adjusted to bird height
Minimum and maximum house temperatures
Temperatures will be checked to ensure that the low and high are appropriate and comfortable for the age of the birds
Fans, foggers, heaters, curtain machines are operating properly to remove moisture and heat
All sidewall, tunnel, and ceiling fans are working with house controllers and thermostats to maintain temperature and humidity
Foggers are not plugged, not dripping, and are evenly dispersing water
Heaters are at proper height and is distributing heat evenly
Daily Ventilation Settings
Growers will evaluate ventilation and air quality daily to ensure optimal bird comfort and growth
Minimum Ventilation: fans run according to a timer appropriate to bird age and size
Minimum ventilation is increased to accommodate the following conditions:
Increased humidity
Wet litter
Ammonia
Ventilation will never run less than the minimum ventilation settings in attempts to avoid an increase in humidity, wet litter, and poor air quality
Ventilation will be updated as needed to accommodate cooler/warmer weather, rain, bird size, etc.
Foggers and cool cells will be used in addition to tunnel fans
Foggers are used in extreme heat when fans and cool cells cannot cool house down
Cool cells used with tunnel fans and programmed with controller
Cool cells will be used in tunnel as house temperatures increase
Ceiling/Stir Fans used to circulate air in addition to tunnel/wall fans
Maintenance and Management of Litter
Multiple runs on litter are acceptable as long as litter is in good condition
Litter evaluations done at 15-20 days and re-evaluated the week prior to slaughter if first evaluation exceeds standard
Soiled feathers
Litter quality
Footpad dermatitis
Growers should report any issues related to litter quality to Technician
Burnt hocks, footpad lesions, breast blisters, etc.
Excessive wet, caked litter
Empty Barn
Use Poultry Housekeeper to remove caked litter
Completely remove wet spots
Add new layer 2” of litter (rice hulls or wood shavings)
Full Cleanout
Remove all litter from barn and pile outside
Use shovel to remove litter around center posts and corners
Treat for pests and/or rodents
Add new 4” layer or litter (rice hulls or wood shavings)
Use of Spray Products
Spread or spray litter treatment as per directions on label
Wear proper PPE
During Flock: Litter should be kept dry
Maintain proper ventilation
Inspect and repair water lines
Fix water leaks immediately
In the event of a large water leak, fence off wet spot until dry or litter is removed
Rototill litter as needed to aerate wet litter
Darkling Beetle Control
Treat litter with an approved product in accordance with the type of birds on farm (ie. Organic approved)
Spray product as per directions on label
Wear proper PPE
Biosecurity Protocols:
Biosecurity refers to management and physical measures used to reduce the risk of introducing pathogens and spreading diseases within a population. Biosecurity created hygienic conditions within the poultry house to minimize the adverse effects of disease, optimize bird performance and welfare, and provide assurance of food safety issues. Poor bird health has a negative impact on all aspects of flock management and performance. Pitman Family Farms practices the Danish Entry System by establishing a line of separation between the birds and the outside.
People are the most common source of the transferring of diseases.
Any person(s) entering a Pitman facility must certify they have not been in contact with live birds for a minimum of Seventy-two (72) hours.
Fortunately, people are capable of being aware of the potential contamination routes. The contamination prevention protocol is listed below:
Identify potential breaches in biosecurity
Pre-chick delivery
Remove old feed from feeders
Remove caked litter and feathers
Ammonia treatment
Removal of these will reduce the pathogens in the facilities
Limit accessibility – ALL visitors must sign-in on designated sheet, must wear coveralls, plastic boots, and hair net. All clothing must be covered completely.
Essential personnel only
Owner
Designated helpers/chore crew
Service technicians
Access by visitors (equipment companies, insurance representatives, tax assessors, etc.) permitted only with prior approval from Pitman Family Farms
Minimize transmission by essential personnel
DO NOT SHARE PERSONNEL WITH OTHER FACILITIES
Do not visit other poultry facilities
Do not allow farm employees to visit other poultry facilities
PERSONNEL ARE NOT PERMITTED TO OWN, HAVE DIRECT CONTACT WITH, OR ALLOW ON THEIR PROPERTY ANY DOMESTIC POULTRY OR WATERFOWL
Foot baths and disposable foot coverings
Foot baths must be maintained with an approved product and placed at any entrance to a poultry house
Wash boots with approved disinfectant prior to entering poultry house and after exiting
Keep foot bath solution fresh and free of organic material
Hand washing/sanitation
Disinfect hands with approved disinfectant prior to entering and after exiting poultry house
Entry points are secured and locked
Logbooks documenting entrance and departure to farm site
Biosecurity signs clearly posted at ALL entry points and gates
Pest control
Rodents
Rodents carry disease, prey on chicks, scavenge feed, destroy facilities
Remove old buildings, lumber piles, wood piles, old equipment, old fencing, trash, weeds, forage from outside of building
Prevent feed waste
Fill and pack burrows around houses
Bait stations with rodenticide
20-30 feed along inside walls during downtime
Use paraffin blocks where moisture is present
Place throw packs or blocks in ceiling where mice are destroying insulation
Avoid locating bait where children, pets, or chickens can reach
Do not contaminate feed with bait
Darkling beetles
Use only one approved insecticide at a time
Rotate products every 4 months
Apply product as per manufacturer
Flies
Environmental
Manage feed, litter, and facilities to prevent moisture build up
Biological
Dry conditions/environment encourage natural larva predators
Commercially available predator insects
Chemical
Approved insecticides
Wild birds
Eliminate entry points
Cracks over doors
Tears in screens
Cracks in vents
Junctions of rafters and side wall plates
End wall doors opened without screens
Livestock securely fences away from poultry facilities
No other poultry kept or attended by employees
Carcass disposal
Remove mortality at least twice daily
Incinerate carcasses
Litter removal
Litter is considered contaminated with pathogens
Disinfect shared equipment/machinery before entering and before leaving farm
Driver will wear plastic boots before exiting truck
Drievr will not enter barns
Trailers or containers should be solid and covered
Disinfect tires of vehicles and equipment before exiting property
Order of barn entry
Enter youngest houses first
Enter sick houses last
Housekeeping
Remove items not routinely used from inside and along the outside of houses
Grass and weeds cut around house foundation and feed bins. 10 ft perimeter. Spray not permitted unless approved.
All roads in and around the poultry farm must be in good condition and suitable for all Pitman Family Farm vehicles, including service trucks, feed and live haul trucks, chick trucks, and must be accessible in all weather conditions
Grower must keep ditches clean and open so that there is no standing water and proper drainage is achieved
Only chemicals and medication obtained through and approved by Pitman Family Farms are allowed on the premises. If medication or an oral supplement is needed, the Service Technician will provide product and determine the dosage and frequency of all products administered. One
approved and working proportioner must be available per house or floor. A 5-gallon bucket, or larger clean, covered bucket must be available for mixing and administering medication.
Vehicle Biosecurity Standard Operating Procedures
No unauthorized visitors
Pitman Family Farms employees – allowed
Pre-authorized visitors – allowed
Hatchery
Feed Delivery
Catch Crew and Transport Drivers
Thoroughly disinfect tires, wheel wells, running boards, and mud flaps upon entering
Keep vehicle windows closed at all times
Close doors immediately upon exiting and entering vehicles
Stop at gate or when entire rig is on driveway entry
Disinfect loading equipment
Proceed to appropriate poultry house entrance
Don personal protective gear if entering production area of house
Coveralls, hair nets, boots
Reusable gear should only be used once
Step in disinfectant foot pan prior to entering production area
Upon completion of task, dispose of or bag non-disposable gear on- site
Reverse order when leaving production area
Non-entry deliveries (FEED & SUPPLIES)
Maintain minimal foot traffic on premises for deliveries
Receipt drop-off
Supplies drop-off
State and Federally Reportable Disease Response
Diseases designated as threats to the industry and/or human health
Avian Influenza
Newcastle
See www.aphis.usda.gov/animal_health/nahrs for complete and current list
State and Federal officials determine response
Monitor
Depopulate
Quarantine
Training and Records
Personnel involved in live production must be thoroughly trained and competent to adhere to all biosecurity protocols
Records of training and evidence of biosecurity practice must be readily available for inspection
Visitor logs
Mortality records
Records of any Action and Management Plans must be retained, including but not limited to:
General Health
Birds at all stages should be handled in a humane manner according to guidelines specified in the most recent AW training
Bird activity – monitored twice daily
Feed and water consumption – appropriate for age of birds
Health conditions relating to environment including but not limited to:
Eye lesions
Foot pad burns
Physical injuries
As per the AW program, any bird unable to thrive (unable to reach feed and water), or unlikely to recover, should be humanely euthanize
Culls should be noted on flock mortality records
Ammonia levels should be less than 20ppm – at all stages
Increase in ammonia levels will result in immediate intervention
Improved ventilation
Litter management
Eye lesions contributed to high ammonia should be less than 0.05%
Corrective actions should be taken and recorded in flock record
Mortality
Daily normal expected mortality – less than 1 bird per 1000 placed
Mortality greater than 3 birds per 1000 will require Technician to be notified
Mortality greater than 6 birds per 1000 – 3 consecutive days
Mortality greater than 10 birds per 1000 – 1 day will require investigation by field technician and consultation with veterinary services
Physical evaluation and submission to diagnostic lab when cause of mortality is not easily apparent or diagnose when mortality is greater than 6 birds per 1000
Flock performance numbers for livability should meet or exceed yearly goals for season and specific farm
Corrective action plan if: Overall mortality for the year is over 5%
House downtime should average 10 days for the year
Flock to flock downtime can be less than 10 days as long as previous flock’s performance and livability was within expected range
In the event of a diagnosed disease (exotic: HPAI) or a highly transmissible erosive disease the downtime will be extended based on disease and veterinarian recommendation
Mechanical or physical injuries as a result of equipment failure or physical design MUST be corrected as soon as possible and noted in flock record
Flock Evaluation
Ambulation
All flocks will be evaluated during the grow out process for:
Lameness
When lameness culls are greater than 2 birds per 1000
On farm necropsy
Submission to diagnostic lab
Evaluation of growing environment
Respiratory
All flocks should be evaluated throughout grow out for respiratory disease
Any respiratory diseases causing mortality should be consulted
Injury
All flocks should be evaluated through grow out for evidence of reoccurring injury caused by equipment or other environmental factors
Immediate actions should be taken to correct and prevent reoccurring injury
Flock Monitoring
All flocks will be tested per NPIP prior to processing
Any farm indicating exposure to AI will be removed from placement schedule for the next flock
Monitoring of the area near the farm exposed to AI may take place
Euthanasia
Any bird unlikely to thrive in the growing environment will be humanely euthanized
Unable to reach feed or water
Method of euthanasia must follow AVMA, NCC, or NFT acceptable technique
Employees performing euthanasia must be properly trained yearly
Emergency euthanasia will be performed under the authority and guidelines as per California Animal Disease Emergency Response Plan
Food safety concerns
In attempts to reduce and control Salmonella, Campylobacter, and other organisms causing food safety concerns, taking the following precautions:
Lowering pH
Pre-placement of chicks – litter treatment
Prior to harvest – water treatment for birds
All products used in conjunction with certification (organic/non gmo)
Euthanasia must cause rapid and irreversible insensibility immediately followed by death. The person performing euthanasia must remain with the turkey(s) until death is evident.
The following euthanasia methods are permitted:
You can use non-penetrating captive bolt pistols used to the manufacturer’s specifications any time in life of turkey
For turkeys 14 days and younger, manual (non-mechanical) cervical dislocation
For turkeys 15 days to remaining growth, use non-penetrating captive bolt pistols used to the manufacturer’s specifications
During the minimum of twice-daily flock monitoring, any turkeys meeting the following criteria must be culled according to acceptable euthanasia methods:
Runts
Exhibiting a lameness score of 2
Sick or injured without chance for recovery
Reluctant or unable to stand on both feet, excluding turkeys who choose not to move in hot temperatures
Reluctant or unable to move, excluding turkeys who choose not to move in hot temperatures.
Transporting unhealthy, non-ambulatory or injured birds is prohibited. Such birds must be euthanized on the same day that fit birds from the same placement are sent to slaughter.
In the event a bird suffers injury or becomes ill on the farm, the bird must immediately be treated or culled to minimize pain and suffering
Lameness must be treated immediately upon exhibition of foot or leg injury or walking irregularity. If the bird cannot be brought back into sound condition, the bird must be culled. This includes congenital lameness in either breeding or market birds.
Euthanasia of culled or sick birds or of half-hatched eggs must be conducted in a manner that results in immediate death.
Culling weak or sick birds out of the flock is an important part of your job. A weak or sick bird can spread disease or illness to other birds in the house. It is our job to send good quality, healthy turkeys to the plant. A good culler has learned what the difference is between a good bird and a cull bird. Spending time with your manager and or supervisor will help you develop the understanding of what birds to cull and when to cull them.
Immediately following death, all euthanized turkeys must be removed from housing and/or outdoor areas in use
How to Cull a Bird or Manual Cervical Dislocation
Take the bird by the legs from the perch and pull it into your side by placing a hand around its body and cup its head in your hand. Walk out quietly and away from the coop up to the house so as not to cause any more disturbances to the rest of the birds and the household
Take your right hand and slide it under the bird’s butt and grasp its legs with the hand closed take the legs with the thumb pointing away from the body as this is a stronger grip
Place the fingers and thumb of the left hand over the turkey’s neck just above the head. The first 2 fingers index and second fingers, close over the head with the neck in between like a V. The thumb then comes over the head closing it into the palm taking a half twist as it closes
Now bring the bird into your chest holding its legs tight into the body and taking a firm but gentle grip on its neck extend and put the weight of the top part of the body onto the neck forcing the head down in one clean movement
The head will part from the body as the neck is broken and your hand will follow on down and away from the bird. As the pressure you applied is released the bird will start to flap uncontrollably at this point the turkey is dead.
This action is only nervous reaction and it will stop in about 30 seconds. Allow the bird to flap as much as it wants as this action forces any blood to go down to the neck and coagulate there.
BIOSECURITY & SANITATION PLANS | ||
Cleaning and Sanitation Plan | ||
Revision No. 2 | Revision Date: 10/12/2022 | |
Prepared by: | PF 007 | |
Ben Pitman |
Cleaning and Sanitation plan.
Clean-out Procedure: After all birds are removed
All feed removed from house – pans and lines
Water lines disinfected and cleaned out of biofilm
Heaters blown and brushed
Wall and ceiling sprayed with sanitary water
Caked litter removed from houses
Set-up Procedure
Litter sprayed with ammonia control product
Spread insecticide
Insecticides must follow conditions for Organic
Spread product to lower pH for salmonella control
Total Clean-out Procedure
All feed removed from house – pans and lines
Water lines disinfected and cleaned out of biofilm
Heaters blown and brushed
All litter removed from houses
All surfaces sprayed with detergent condition
New litter will be placed in houses at minimum 4”
BIOSECURITY & SANITATION PLANS | ||
Waste Disposal Plan | ||
Revision No. 2 | Revision Date: 10/12/22 | |
Prepared by: | PF 009 | |
Ben Pitman |
Each farm must maintain a Waste Disposal Plan which details protocols for the safe and proper disposal of medical waste, sharps, carcasses, and other waste that poses a potential threat to animal and human health and safety.
Carcasses
Carcasses will be incinerated
Incinerator must be maintained properly
Incinerator should be run only if it is 50% full to get a proper burn
Sharps
Sharps are not permitted on any farm
Waste
Waste and debris from packages etc will be disposed of in a dumpster and regularly removed from the farm
The Emergency Response Plan / Disaster Response and Recovery
Emergency contact information and numbers, i.e. fire department, local utilities, etc.
Primary and alternate numbers for at least three responsible farm workers, and a “telephone tree” to ensure that all responsible parties may be contacted if necessary
Farm Procedure:
Grow-out Managers
Technicians
Live Operations Manager
Veterinary Services
Truck Driver Emergency Procedure:
Live Haul Supervisors
Driver Supervisor
Transportation Manager
Live Operations Manager
Contingency plans and precautions to cope with emergencies in order to safeguard the welfare of the animals, and the procedures to be followed by those discovering an emergency such as fire, floods, storms or other severe weather, interruption of power or water, etc.
Growers will receive annual documented training on how to locate and utilize the Emergency Response Plan
Emergency Procedures
Fire
When fire is discovered:
Notify the local Fire Department – dial 911
If fire alarm is not available, notify site personnel about the fire emergency by the following:
Voice communication
Phone
Fight the fire ONLY if:
The Fire Department has been notified
The fire is small and it not spreading to other areas
Escaping the area is possible by backing up to the nearest exit
The fire extinguisher is in working condition and personnel are trained to use
Upon being notified about fire emergency, occupants must:
Leave the building using the designated escape routes
Assemble in the designated area (specify location)
Remain outside until the competent authority announces that it is safe to reenter
Designated Official or Supervisor must:
Disconnect utilities and equipment unless doing so jeopardizes his/her safety
Coordinate an orderly evacuation of personnel
Perform an accurate head count of personnel reported to the designated area
Determine a rescue method to locate missing personnel
Provide the Fire Department personnel with the necessary information about the facility
Perform assessment and coordinate weather forecast office emergency closing procedures
Area/Floor Monitors must:
Ensure that all employees have evacuated the area/floor
Report any problems to the Supervisor at the assembly area
Assistants to Physically Challenged should:
Assist all physically challenged employees in emergency evacuation
Poultry
Move birds away from fire to safe location
Gather birds to move to another barn
Gather birds to load on to truck to relocate to another farm
Power Loss
In warm weather, the threat of power failure and fogger pump failure must not be overlooked. Procedures to follow in the event of these failures occurring are as outlined:
Power Failure
Drop the curtains if necessary based on bird age and oxygen demand
Do not turn the fogger bypass on, this will quickly empty your water tank of valuable drinking water
It may be useful to contact the power company in your area to determine the expected duration of the power failure or to inform them of the problem
Notify your supervisor of the problem.
If a generator is used, do not attempt to overload it. Run the foggers, fans, and well pump only until full power is restored. Do not operate the feeders or lights.
Fogger Pump Failure
Turn off the bypass at the water manifold
If bypass fails, drop curtains, open doors
Water
Generators should be available as backup in the event of an electrical failure to ensure all electricity dependent mechanical systems necessary for bird health and well-being continue to operate during a power failure
If a generator is used, do not attempt to overload it. Run the foggers, fans, and well pump only until full power is restored. Do not operate the feeders or lights
Feed
If broken or power outage, manually distribute feed from tank and put into pans
Relief people: Please contact the closest ranch manager if any of these problems occur
Heat loss: please contact your supervisor by 9:00 p.m. on the day of the heat loss
Severe Weather and Natural Disasters
Tornado
Warning notification in advance
Move birds to indoors and close curtains and/or doors
When a warning is issued by sirens or other means, seek inside shelter. Consider the following:
Small interior rooms on the lowest floor and without windows
Hallways on the lowest floor away from doors and windows
Rooms constructed with reinforced concrete, brick, or block with no windows
Stay away from outside walls and windows
Use arms to protect head and neck
Remain sheltered until the tornado threat is announced to be over
Safely investigate if necessary to move birds to another barn or relocate to another farm
Earthquake
Stay calm and await instructions from the Supervisor
Keep away from overhead fixtures, windows, filing cabinets, and electrical power
Assist people with disabilities in finding a safe place
Evacuate as instructed by the Supervisor
Safely investigate, if necessary to move birds to another barn or relocate to another farm
Flood
If Indoors
Be ready to evacuate as directed by Supervisor or designated official
Follow the recommended primary or secondary evacuation routes
Safely investigate if necessary to move birds to another barn or relocate to another farm
If outdoors
Climb to high ground and stay there
Avoid walking or driving through flood water
If car stalls, abandon immediately and climb to a higher ground
Safely investigate if necessary to move birds to another barn or relocate to another farm
Structural Damage
Once structural damage has been identified. Take caution.
Notify management
Consult with contractor if repairable
Make repairs
If damage is not stable, take caution.
Do not put life at risk
Notify management
Consult with contractor if repairable
Make repairs
Safely open doors to allow indoor animals to escape
Contingency Plan
The transporters should have a contingency plan and drivers aware of its content. If a transport truck is involved in an accident, the transporters should contact the identified, specialized catching crew as soon as possible.
If crates (cages) have been spilled and birds are still inside, turn the crates upright as soon as possible, ensure no heads, wings, or legs are protruding from the opening and stack them neatly by the side of the road away from the vehicle as quickly as possible.
Birds may be severely affected by extremes of cold or heat. In cold weather, there will be weather protection in place on poultry trucks. Birds in a disabled truck may suffocate if the weather protection is left in place on a stationary load. The birds must be closely monitored and weather protection should be adjusted if necessary to provide increased ventilation.
In the event of an accident involving a poultry transport truck or a roll-over of a poultry transport truck, the load should be pulled upright by a competent wrecker service as soon as it is safe to do so. If experienced handlers are available, rely upon their advice. Poultry shippers should provide catching crews to the accident site quickly. Birds should not be chased or caused to fly. It should be possible to gently, quietly, and calmly herd or direct a small group of birds in a specific direction. Severely injured birds should be humanely euthanized after dealing with the uninjured birds.
Emergency Procedures
Natural Disaster
In the event of fire, flood, or other natural disaster utilize the above directory to react immediately
Once emergency services are called, contact Technician
Failure of Equipment
In the event of equipment failure in grow-out housing, ensure a reliable power sources is attached to equipment
Generators will be utilized in the event that the main power source is not available
Contact Technician for immediate equipment repair
Technician will use the Power Outage Phone Tree (posted in central location on grow-out facility) in the event that an immediate power source is available
Extreme Temperatures
If extreme temperatures persist in grow-out housing:
Ensure equipment is running properly
Ensure power is being supplied to equipment
If there is a power outage, call Technician
If temperatures in houses cannot be relieved and no power source is available; open end doors and drop curtains to allow humidity to be released and allow air flow through house
Water Accessibility
Primary water source is not available:
Call Technician immediately
Technician will call for repair of primary water source and/or arrange transport for secondary water source
Utilize a connection from adjacent ranch (if available)
Utilize back-up pump from water storage tanks
Utilize secondary power sources to engage water source
INSPECTIONS & MAINTENANCE OF EQUIPMENT | ||
Ammonia Monitoring | ||
Revision No. 2 | Revision Date: 10/12/2022 | |
Prepared by: | PF 011 | |
Ben Pitman |
Ammonia Monitoring
Results of tests of ammonia levels, measured a minimum of twice per flock at the height of the birds: once at chick placement and again at two weeks prior to depopulation, which are ideally less than 10 ppm but in no case exceed 25 ppm at bird height
If any ammonia test result was in excess of 25 ppm, actions must be taken to improve air quality.
The following levels must not be exceeded:
Ammonia testing meters or strips: 25 ppm
Sensory test: 1
The following steps will be taken to improve air quality if levels exceed the 25 ppm (measured) or a score of 2-5 (sensory) at bird level:
Enclosed
Adjust fans run time in minimum ventilation
Add additional fans
Curtain sided
Open curtains
Use stir fans
Litter
Excess moisture in the litter increases the incidence of breast blisters, skin burns, scabby areas, bruising, condemnations and downgrades. The wetter the litter, the more likely it will promote the proliferation of pathogenic bacteria and molds. Wet litter is also the primary cause of ammonia emissions, one of the most serious performance and environmental factors affecting birds production today. Controlling litter moisture is the most important step in avoiding ammonia problems.
Prolonged exposure to high levels (50 to 100 ppm) can result in keratoconjunctivitis (blindness). Obviously, when ammonia levels are high enough to blind birds, production is seriously affected; however, ammonia levels of just 25 ppm have been found to depress growth and increase feed conversion in birds. In addition, a greater incidence of airsacculitis, viral infections and condemnations have been linked to ammonia levels at this concentration. Ammonia volatilization from poultry litter can also cause air pollution and lowered fertilizer value of litter due to nitrogen loss.
Litter that is too dry and dusty can also lead to problems such as dehydration of new chicks, respiratory disease and increased condemnations. Ideally, litter moisture should be maintained between 20 to 25 percent. A good rule of thumb in estimating litter moisture content is to squeeze a handful of litter. If it adheres tightly and remains in a ball, it is too wet. If it adheres slightly, it has the proper moisture content. If it will not adhere at all, it may be too dry.
Litter Evaluation
Litter moisture must be evaluated in the middle of the house.
Litter should be loosely compacted when squeezed.
If litter remains clumped it is too wet, take action to improve litter.
Maintenance and Management of Litter
Proper house preparation to release ammonia trapped in the litter is necessary to minimize ammonia release from the litter during brooding. Heating and ventilating the house 24-48 hours prior to chick placement will help to accomplish this.
It may be necessary to increase minimum ventilation during the first few weeks of growout if ammonia levels become too high. Begin with at least 1 minute out of 5 on your timer and decrease the ratio as
needed.
Use circulation fans to move air within the house. The fans help litter dry by moving warm air (which can hold more moisture) off the ceiling and down to the floor.
In negative pressure power-ventilated houses, use air inlets to bring fresh air into the house. When fans are on, static pressure should be maintained at .05 to .10 inches of water, so air velocity through the inlets stays within the range of 600 to 1,200 feet per minute. This keeps cold air from dropping to the floor as it enters the house and promotes good air mixing.
Do not be afraid to add heat to the house to facilitate moisture removal. As air is warmed, its ability to hold moisture increases. The combination of heating and ventilating will remove considerable moisture from the house.
Check and manage watering systems to prevent leaks that will increase litter moisture. Adjust drinker height and water pressure as birds grow to avoid excessive water wastage into the litter.
If leaks or spills occur and wet spots develop, the affected litter should be removed from the house promptly and replaced with clean, dry bedding.
Remove cake with a housekeeping machine between flocks. Cake removal gets excessive moisture and manure out of the house, which, if left in the house, can contribute to elevated ammonia release from the litter in the ensuing flock. In most cases, these de-caking machines are more expensive than one grower can afford; however, several growers could share the equipment and reduce costs to a reasonable level. Take extreme care to completely disinfect such equipment before moving it from farm to farm.
Make sure no moisture is getting in from the outside. Check grading and drainage around the building to ensure that storm water is being diverted away and not causing a seepage issue under the pad.
Multiple runs on litter are acceptable as long as litter is in good condition
Growers should report any issues related to litter quality to Technician
Burnt hocks, footpad lesions, breast blisters, etc.
Excessive wet, caked litter
Empty Barn
Use Poultry Housekeeper to remove caked litter
Completely remove wet spots
Add new layer 2” of litter (rice hulls or wood shavings)
Full Cleanout
Remove all litter from barn and pile outside
Use shovel to remove litter around center posts and corners
Treat for pests and/or rodents
Add new 4” layer or litter (rice hulls or wood shavings)
Use of Spray Products
Spread or spray litter treatment as per directions on label
Wear proper PPE
During Flock: Litter should be kept dry
Maintain proper ventilation
Inspect and repair water lines daily
Fix water leaks immediately
In the event of a large water leak, fence off wet spot until dry or litter is removed and replaced
Rototill litter as needed to aerate wet litter
Darkling Beetle Control
Treat litter with an approved product in accordance with the type of birds on farm (ie. Organic approved)
Spray product as per directions on label
Wear proper PPE
Routine monitor feed intake and water consumption
Water
Birds must have continuous access to an adequate supply of clean, fresh drinking water at all times, except immediately prior to transport for processing
The number of birds per waterer must be less than or equal to the maximum number specified by documents from the waterer manufacturer
The number of chicks per waterer must be less than or equal to the maximum number specified by documents from the waterer manufacturer
Supplementary water must be provided for chicks during their first week Emergency Water Supply
Generators should be available as backup in the event of an electrical failure to ensure all electricity dependent mechanical systems necessary for bird health and well-being continue to operate during a power failure
If a generator is used, do not attempt to overload it. Run the foggers, fans, and well pump only until full power is restored. Do not operate the feeders or lights
Access
Inspect and repair water lines daily
Fix water leaks immediately
In the event of a large water leak, fence off wet spot until dry or litter is removed
Rototill litter as needed to aerate wet litter
Waterers must be evenly distributed throughout the house to minimize competition among the birds
Waterers must be of an appropriate design
Placed at optimum height (per the manufacturer’s guidelines) for the size and age of the birds to reduce water spillage and prevent consequent problems with litter management.
Cleaning and Sanitation Program
The fastest way a pathogen can spread disease in a farm and affect the majority of your flock is through the drinking water.
Implementing a solid hygiene plan on a poultry farm through management, cleaning and disinfection could well be all in vain when drinking water was forgotten or not even included in your hygiene plan.
Clean the drinker system thoroughly
Implement an adequate clean water program
Keep the water supply sanitized
If you run any additives that could feed biofilm through the medicator, flush the water system immediately afterward.
Routine flushing
one of the simplest ways to help keep the water system clean. In addition to routine flushing, the system should also be flushed after any use of the medicator. Flushing helps wash away potential food sources for bacteria or other organisms.
Be sure to flush long enough to completely purge the lines. A general rule of thumb is to flush one minute for every 100 feet of water line. If you have a 400-foot house with approximately 200-foot water lines in each half, then each line should be flushed for about two minutes. A 500-foot house with 250-foot water lines in each half would require a two- and-a-half- to three-minute flush per line.
In between flocks
Remove scale build-up from the water lines, you will need to use a strong, acidic cleaner that is safe for nipple drinkers and can drop the pH of the water to below 6. Be aware that some acids break scale build-up into chunks, which can clog the system and prevent nipple drinkers from working properly.
Water withdrawal
Water withdrawal should not exceed one hour prior to catch.
Feed
Birds must be fed a wholesome diet which is fed to them in sufficient quantity to maintain them in good health and to satisfy their nutritional needs
Birds must have unrestricted, daily access food, except prior to transport for processing or as required by the flock veterinarian
The number of birds per feeder must be less than or equal to the maximum number specified by documents from the feeder manufacturer
The number of chicks per feeder must be less than or equal to the maximum number specified by documents from the feeder manufacturer
Supplementary feed must be provided in trays or on paper for chicks during their first week
Food must be fresh and not left in a contaminated (i.e. moldy, wet, soiled with rodent feces, etc.) or stale condition
Feed must be distributed evenly throughout the housing system to minimize competition among the birds
Emergency
If broken or power outage, manually distribute feed from tank and put into pans Feed withdrawal
Feed withdrawal should not exceed 12 hours prior to slaughter.
BIOSECURITY & SANITATION PLANS | ||
Biosecurity Plan, Structural/Access | ||
Revision No. 2 | Revision Date: 10/12/2022 | |
Prepared by: | PF 014 | |
Ben Pitman |
The operational biosecurity plan must be available:
Maintenance of outdoor areas surrounding buildings: reduces pests and rodents
Vegetation should be kept short and tidy 24” from building
Maintenance of pest control methods
Bait boxes should be placed every 50 feet around the perimeter of the house and range pens
Bait boxes should be checked and fresh bait replaced as needed
Record of rodent activity
Removal of feed sources
Protection of bulk feed – feed lids closed
Protection of water supply – prevents mold and water supply to pests
Feed pans and hoppers cleaned and disinfected
Farm personnel will work from youngest birds to oldest to limit the exposure of pathogens to chicks
Facility/equipment cleaning protocols and schedule
Water System
Drain pipes and header tanks
Flush lines with clean water
Run sanitizer solution through drinker lines
Allow to sit in pipes for 24-48 hours
Flush with fresh water
Refill with fresh water prior to chick arrival
Feed System
Empty all feeding equipment (feed bins, track, chain, hanging feeders)
Empty bulk bins and connecting pipes and brush out where possible
BIOSECURITY & SANITATION PLANS | ||
Biosecurity Plan, Operational | ||
Revision No. 2 | Revision Date: 10/12/2022 | |
Prepared by: | PF 015 | |
Ben Pitman |
The operational biosecurity plan must be available:
Maintenance of outdoor areas surrounding buildings: reduces pests, rodents and insects.
Vegetation should be kept short and tidy 24” from building
Maintenance of pest control methods
Bait boxes should be placed every 50 feet around the perimeter of the house and range pens
Bait boxes should be checked and fresh bait replaced as needed
Record of rodent activity
Removal of feed sources
Protection of bulk feed – feed lids closed
Protection of water supply – prevents mold and water supply to pests
Feed pans and hoppers cleaned and disinfected
Farm personnel will work from youngest birds to oldest to limit the exposure of pathogens to chicks
Facility/equipment cleaning protocols and schedule
Water System
Drain pipes and header tanks
Flush lines with clean water
Run sanitizer solution through drinker lines
Allow to sit in pipes for 24-48 hours
Flush with fresh water
Refill with fresh water prior to chick arrival
Feed System
Empty all feeding equipment (feed bins, track, chain, hanging feeders)
Empty bulk bins and connecting pipes and brush out where possible
SPECIFIC SOPS FOR CHICKS | ||
Thermal Environment & Brooders | ||
Revision No. 2 | Revision Date: 10/12/2022 | |
Prepared by: | PF 016 | |
Ben Pitman |
Chicks will be inspected at a minimum of twice daily.
Thermal Environment & Brooders: Day old chicks must be handled carefully and placed in an appropriate environment for thermal conditions
Placement and maintenance of brooder heaters
Heaters will be placed at a level to provide even heating with the greatest area of warmth
Heaters should be maintained each flock to ensure that they are safe and efficient
Any heater deemed unfit will be repaired or removed and replaced
Heaters should be placed evenly through the house to allow chicks to move to and from the direct heat
Heater temperature and height should be regularly inspected to ensure chick comfort
Too cold – Chicks huddled
Too warm – Chicks on perimeter of brooder
INSPECTIONS & MAINTENANCE OF EQUIPMENT | ||
Ventilation & Environmental Controls | ||
Revision No. 2 | Revision Date: 10/12/2022 | |
Prepared by: | PF 017 | |
Ben Pitman |
Ventilation equipment must be checked daily and maintained for proper operation.
Ventilation rates must be monitored, including any adjustments made in order to maintain minimum ventilation requirements and to maintain air quality parameters
Daily Ventilation Settings
Growers will evaluate ventilation and air quality daily to ensure optimal bird comfort and growth
Minimum Ventilation: fans run according to a timer appropriate to bird age and size
Minimum ventilation is increased to accommodate the following conditions:
Increased humidity
Wet litter
Ammonia
Ventilation will never run less than the minimum ventilation settings in attempts to avoid an increase in humidity, wet litter, and poor air quality
Ventilation will be updated as needed to accommodate cooler/warmer weather, rain, bird size, etc.
Foggers and cool cells will be used in addition to tunnel fans
Foggers are used in extreme heat when fans and cool cells cannot cool house down
Cool cells used with tunnel fans and programmed with controller
Cool cells will be used in tunnel as house temperatures increase
Ceiling/Stir Fans used to circulate air in addition to tunnel/wall fans
NUTRITION, LIGHTING, & ANIMAL HEALTH PLANS | ||
Lighting Program | ||
Revision No. 2 | Revision Date: 10/12/2022 | |
Prepared by: | PF 018 | |
Ben Pitman |
The lighting system in houses must be designed and maintained to regulate a daily cycle for all birds 7 days or older through the course of the growout cycle up to the last week of the growout period. The lighting program for each house is documented once per each flock with records on file. The lighting program must provide within each 24-hour period:
A minimum continuous period of 8 hours of light
The daytime light levels are at an average minimum 2 foot candles at the birds’ head height throughout the house, excluding areas in the shade of equipment
Supplemental lighting, where provided, is uniformly distributed throughout the house
A minimum period of 4 hours of continual darkness or the natural period of darkness, if less. (The ‘dark’ period is recommended to be no more than 0.1 ft candle in intensity)
Pitman Family Farms will have a minimum of 2 foot candles as per the GAP standards
If lighting is too low, necessary adjustments will be made to obtain the proper intensity
Age (days) | Hours of Light | Light Intensity |
0 – 3 days | 24 hours of light | 100% or 5 foot candles |
4 – 16 days | 8 hours off | 80% or 4.25 foot candles |
17 – 40 days | 8 hours off | 60% or 3.5 foot candles |
41 days – | 8 hours off | 40% or 2.75 foot candles |
GAP Standards: minimum requirement is no less than 2 foot candles |
INSPECTIONS OF BROILERS | ||
Gait Scoring | ||
Revision No. 2 | Revision Date: 10/12/2022 | |
Prepared by: | PF 019 | |
Ben Pitman |
Gait Scoring
To monitor bird leg health and their ability to access feed and water.
Gait scoring must be performed once per flock no earlier than 2 weeks prior to slaughter.
Gait scoring is to be done by walking about 1/3 of the barn within 10 -15 feet of the side walls, typically between a feed line and the side wall
Score 0 – Bird should walk at least 5 feet, and while the bird may appear ungainly, there are no visible signs of lameness.
Score 1 – Bird should walk at least 5 feet, but appears awkward, uneven in steps. Score 2 – Bird will not walk 5 feet without sitting down or there is obvious lameness.
No more than 3% of hens or 7% of toms in the barn show difficulty walking (walking with a limp making awkward movements, but being able to walk at least 5 feet.)
The training of catch and transport crews must be documented and full, detailed, written instructions must be available and provided to all crew members. Training includes:
Herding, Catching, Carrying, and Loading protocols;
Bird Behaviors
Bird Welfare
Animal abuse and how it is not tolerated under any circumstances
Specific training on the proper use of mechanical catchers (where used) and any other equipment such as forklifts and trucks that affect the birds; and
Transport protocols and SOPs. Catching, Carrying, and Loading protocols;
Birds must be caught individually.
Non-ambulatory birds will be carried by shoulders and/or legs (at least two points of contact). Mechanical catchers
The machine is stationed inside the poultry shed and prepared by opening the two wings of the front collection head, which are formed of individual blocks of conveyor belts.
The operator starts the machine: activates the conveyor belts and slowly moves towards the animals, allowing them to climb onto the collection belts in a natural way that requires no mechanical force. These belts deposit the birds, without subjecting them to any sudden or stressful movements, onto the two transverse belts that lead to the central channel.
The animals then continue into central channel, where they are carefully transported to the upper part of the machine.
Here, the caging belt directly deposits the birds into the container.
With simple controls, the operator can raise or lower the belt, or move it nearer or further away.
With the same controls, the operator can also move onto the next crate and start or stop the entire machine and all of its collection belts.
The containers are positioned on a carousel, which, with the aid of automatic movement, allows for a continuous loading process.
Once a module is full, it is then ready for collection by the forklift, which places it on the lorry outside the poultry shed.
Transport protocols and SOPs Animal Welfare Officer
The primary responsibilities are to manage, lead, train, and work with a team that will safely and efficiently oversee the welfare of the chickens. They will insure good production through the implementation of standard operating procedures, maintenance of accurate records, employee development, promotion of the wellbeing of animals, and sound environmental stewardship.
Transport SOPs
All personnel in charge of transportation and transport equipment, including non-employees must be trained in handling birds when loading and unloading them and while in transit.
Hot Weather
In periods of hot weather, broilers must be transported at night or in the coolest part of the day OR systems must be in place to provide cooling during load out of birds.
Summer green drawer may contain a maximum of 85 lbs. of live chickens.
Trailer front is open to allow air ventilation during hot weather High ambient Temperatures
The transport SOPs must describe appropriate actions to be taken during catching, loading, and
unloading when high ambient temperatures and/or high humidity pose a threat of heat stress to the birds. Prior to depopulation, weather forecasts must be consulted to determine the expected weather conditions, and if necessary supplemental ventilation or other cooling systems must be provided to reduce the risk of heat stress to the birds. This is especially true of birds reared in houses with tunnel ventilation.
Protect birds during transfer
The transport SOP must identify steps that are to be taken to shelter and protect the birds when they are transported during extreme weather
Transport Accident
In the event of an accident involving a poultry transport truck or a roll-over of a poultry transport truck, the load should be pulled upright by a competent wrecker service as soon as it is safe to do so. If experienced handlers are available, rely upon their advice. Poultry shippers
should usually provide catching crews to the accident site quickly. Birds should not be chased or caused to fly. It may be possible to gently, quietly and calmly herd or direct a small group of birds in a specific direction. Severely injured birds should be humanely killed after dealing with the uninjured birds.
Delays
Every effort must be made to help ensure journeys are completed without unnecessary delays,
i.e. drivers must be aware of any potential traffic problems and plan their journey accordingly. Minimal time on waiting on vehicle
The person supervising the catching and loading of birds must work closely and coordinate with the processing plant to minimize the time birds spend waiting on the vehicle.
Time in Transport
Records must be kept on file for at least a year for each flock documenting that the time of arrival at the turkey farm to the time of unloading at the processing plant for each transport truck does not exceed 12 hours
Stationary Vehicle
If it is necessary to keep birds on a stationary vehicle, the driver must take action to avoid thermal stress to the birds.
Transport SOPs
All personnel in charge of transportation and transport equipment, including non-employees must be trained in handling birds when loading and unloading them and while in transit. This must be verified through SOPs or a Certificate of Conformance (COC).
Hot Weather
In periods of hot weather, broilers must be transported at night or in the coolest part of the day OR systems must be in place to provide cooling during load out of birds.
Summer green drawer may contain a maximum of 85 lbs. of live chickens.
Trailer front is open to allow air ventilation during hot weather
High ambient Temperatures
The transport SOPs must describe appropriate actions to be taken during catching, loading, and unloading when high ambient temperatures and/or high humidity pose a threat of heat stress to the birds. Prior to depopulation, weather forecasts must be consulted to determine the expected weather conditions, and if necessary supplemental ventilation or other cooling systems must be provided to reduce the risk of heat stress to the birds. This is especially true of birds reared in houses with tunnel ventilation.
Protect birds during transfer
The transport SOP must identify steps that are to be taken to shelter and protect the birds when they are transported during extreme weather
Transport Accident
In the event of an accident involving a poultry transport truck or a roll-over of a poultry transport truck, the load should be pulled upright by a competent wrecker service as soon as it is safe to do so. If experienced handlers are available, rely upon their advice. Poultry shippers should usually provide catching crews to the accident site quickly. Birds should not be chased or caused to fly. It may be possible to gently, quietly and calmly herd or direct a small group of birds in a specific direction. Severely injured birds should be humanely killed after dealing with the uninjured birds.
Delays
Every effort must be made to help ensure journeys are completed without unnecessary delays,
i.e. drivers must be aware of any potential traffic problems and plan their journey accordingly.
Minimal time on waiting on vehicle
The person supervising the catching and loading of birds must work closely and coordinate with the processing plant to minimize the time birds spend waiting on the vehicle.
Time in Transport
Records must be kept on file for at least a year for each flock documenting that the time of arrival at the broiler farm to the time of unloading at the processing plant for each transport truck goal is not exceed 12 hours
Stationary Vehicle
If it is necessary to keep birds on a stationary vehicle, the driver must take action to avoid thermal stress to the birds.
Call 911-For Major Emergency
Fire Sheriff
Serious Injury or if harmful exposures to employees
Order to Call | |
911 | |
Terry Thompson | 501-617-8591 |
Karin Bridgeford | 559-567-6555 |
Rick Pitman | 559-250-0258 |
David Pitman | 559-284-6222 |
Jaime Caballero | 559-356-2297 |
Minor Emergency
Order to Call or Supervisor
Karin Bridgeford | 559-567-6555 |
Michael Calderon | 559-301-1144 |
Jaime Caballero | 559-356-2297 |
Oscar Caballero | 559-994-7723 |
Meghan Loper | 559-707-1623 |
Cesar Avila | 209-355-8062 |
Nick Hedden | 559-217-4455 |
Gissel Martinez | 559-507-1380 |
Faviola Baeza |
559-739-9794 |
Diego Davalos |
209-470-3630 |
Halle Suttle |
209-609-4194 |
Lesley Fernandez |
209-564-0700 |
Loading Crew Supervisors | |
Jimmy Rowell | 209-678-6304 |
Marisol Avalos | 559-281-5432 |
Art Cervantes | 209-617-0340 |
Hanford Mill | |
Dave Ramirez | 760-658-0797 |
If you see something, say something
Call 911-For Major Emergency
Fire
Major Accident / Serious Injury
Major Accident
Truck Rolls Over
Dramatic loss of Birds Order to Call
1. 911 | |
2. Art Cervantes | 209-617-0340 |
3. David Pitman | 559-284-6222 |
4. Rick Pitman | 559-250-0258 |
Minor Emergency
Traffic Stop / Traffic flow
Flat Tire / Mechanical trouble
Driver too tired / Unable to drive load safely
Order to Call
Andrew Sanches 559-246-6215
Art Cervantes
Arturo Zaragoza
David Pitman
Rick Pitman
209-617-0340
559-281-4258
559-284-6222
559-250-0258
The transporters should have a contingency plan and drivers aware of its content. If a transport truck is involved in an accident, the transporters should contact the identified, specialized catching crew as soon as possible.
If crates (cages) have been spilled and birds are still inside, turn the crates upright as soon as possible, ensure no heads, wings or legs are protruding from the opening and stack them neatly by the side of the road away from the vehicle as quickly as possible.
Birds may be severely affected by extremes of cold or heat. In cold weather, there will be weather protection in place on poultry trucks. Birds in a disabled truck may suffocate if the weather protection is left in place on a stationary load. The birds must be closely monitored and weather protection should be adjusted if necessary to provide increased ventilation.
In the event of an accident involving a poultry transport truck or a roll-over of a poultry transport truck, the load should be pulled upright by a competent wrecker service as soon as it is safe to do so. If experienced handlers are available, rely upon their advice. Poultry shippers should usually provide catching crews to the accident site quickly. Birds should not be chased or caused to fly. It may be possible to gently, quietly and calmly herd or direct a small group of birds in a specific direction. Severely injured birds should be humanely killed after dealing with the uninjured birds.
General Health and Welfare
Handling and catching techniques
Recognizing early signs of illness and disease
Sick animal management
Bird placement and proper brooding practices
Recognizing heat and cold stress and how to respond
Basic feeding/nutritional management of birds
Knowing the farm’s biosecurity protocols
Recognizing normal and abnormal behavior
Knowing what to do in an emergency
Record keeping
Euthanasia
Culling
Dead bird disposal
Blood testing
Vaccination
Pasture management (if applicable)
Other Topics:
Date: | |
Trainer Name: | Trainer Signature: |
Employee Name: | Employee Signature: |
General Health and Welfare
Handling and catching techniques
Recognizing early signs of illness and disease
Sick animal management
Bird placement and proper brooding practices
Recognizing heat and cold stress and how to respond
Basic feeding/nutritional management of birds
Knowing the farm’s biosecurity protocols
Recognizing normal and abnormal behavior
Knowing what to do in an emergency
Record keeping
Euthanasia
Culling
Dead bird disposal
Blood testing
Vaccination
Pasture management (if applicable)
Other Topics:
Date: | |
Trainer Name: | Trainer Signature: |
Employee Name: | Employee Signature: |
General Health and Welfare
Handling and catching techniques
Recognizing early signs of illness and disease
Sick animal management
Bird placement and proper brooding practices
Recognizing heat and cold stress and how to respond
Basic feeding/nutritional management of birds
Knowing the farm’s biosecurity protocols
Recognizing normal and abnormal behavior
Knowing what to do in an emergency
Record keeping
Euthanasia
Culling
Dead bird disposal
Blood testing
Vaccination
Pasture management (if applicable)
Other Topics:
Date: | |
Trainer Name: | Trainer Signature: |
Employee Name: | Employee Signature: |